Nelson Precast is a leading architectural concrete precast manufacturer specializing in custom engineer-to-order concrete projects. Our state-of-the-art plant is equipped with various specialized shops that play crucial roles in our production process. Here’s a short description highlighting the functions and roles of each shop:
Wood Mold Shop
The Wood Mold Shop at Nelson Precast is responsible for the creation and fabrication of wooden molds used in the production of our concrete components. Skilled craftsmen and carpenters work diligently to transform engineering designs into precise and durable molds. These molds serve as the templates for casting concrete, ensuring accurate replication of intricate details and dimensions in the final product.
Foam Shop
The Foam Shop is an integral part of our production process, specializing in the fabrication of foam inserts and profiles. These foam elements are strategically placed within the molds to create voids and recesses in the concrete components. The foam inserts enable the production of complex shapes, architectural features, and design elements that enhance the aesthetics and functionality of our precast products.
Metal Fabrication Shop:
Our Metal Fabrication Shop is responsible for producing and assembling the metal components used in our architectural precast projects. This includes reinforcement elements such as steel bars, wire mesh, and structural supports. The skilled metalworkers in this shop meticulously fabricate, shape, and weld the metal components to meet the structural requirements and design specifications of each project. These specialized shops work in harmony to bring our custom engineer-to-order concrete projects to life. The Wood Mold Shop crafts the molds that define the shape and form of the components, the Foam Shop inserts foam elements to create intricate details, and the Metal Fabrication Shop provides the necessary reinforcement and structural elements. Together, these shops ensure the production of high-quality, precisely engineered precast concrete products that meet the unique requirements and visions of our clients at Nelson Precast
Our Batch Plants
Our concrete batch plants at Nelson Precast are the heart of our manufacturing process, ensuring the production of high-quality concrete mixes for pouring precast concrete stones. Equipped with advanced technology and precise controls, our batch plants combine aggregates, cement, water, and additives in exact proportions to create customized concrete formulations. With careful monitoring and adjustments, we consistently deliver concrete mixes that meet the strength, durability, and aesthetic requirements of each project. Our batch plants play a vital role in producing superior precast concrete stones by maintaining quality and consistency throughout the production process.
Our Production Area
Our main production area at Nelson Precast serves as the central hub for pouring and casting our precast concrete stones. This dynamic space encompasses pouring locations and staging areas dedicated to mold setup and pouring operations. Meticulously organized and designed for efficiency, the production area accommodates multiple simultaneous casting processes. Skilled workers carefully prepare molds, ensuring precise alignment and placement, before pouring the concrete mix. The staged molds allow for efficient workflow, enabling continuous production while maintaining quality standards. The main production area represents the heart of our manufacturing operation, where our team’s expertise and attention to detail come together to create exceptional precast concrete stones.
Our Post Production
Our post-production area at Nelson Precast is dedicated to the meticulous cleaning, finishing, and quality assurance of our precast concrete products. This essential section of our plant ensures that each piece meets the specified design requirements in terms of finishes and color matching. Skilled technicians meticulously clean and inspect the cured concrete stones, ensuring any imperfections are addressed and surfaces are pristine. Finishing techniques, such as sanding or polishing, are applied to achieve the desired texture and appearance. Quality checks are conducted to ensure color consistency and adherence to design specifications. Finally, the post-production area handles the careful preparation and palletization of the finished products, ensuring they are securely packaged and ready for shipping. The post-production area is where our commitment to exceptional craftsmanship and attention to detail shines, guaranteeing the delivery of superior precast concrete products to our valued customers.
Our Quality Control & Testing Lab
Our quality control and testing lab at Nelson Precast is a dedicated facility where we rigorously assess and verify the quality of our precast concrete products. Equipped with state-of-the-art testing equipment and staffed by skilled technicians, the lab conducts comprehensive quality control measures at various stages of production. Through meticulous testing, we ensure that our concrete components meet stringent industry standards and customer specifications. The lab performs a range of tests, including material strength analysis, dimensional accuracy assessment, durability testing, and color consistency checks. Any non-conformities or deviations from required standards are promptly identified, allowing for corrective actions to be taken. With a strong focus on precision and adherence to quality protocols, our quality control and testing lab guarantees that only the highest quality precast concrete products leave our facility, providing confidence and satisfaction to our customers.
Our Storage & Material Yard
Our storage and material yard at Nelson Precast serves as a well-organized area for the efficient management of finished job stones, pallets, and their preparation for safe storage before delivery. This designated area ensures that our completed precast concrete products are securely stored and organized until they are ready for shipment. Skilled personnel carefully arrange the finished job stones on pallets, taking into account their size, shape, and weight, to maximize space utilization and ensure stability during storage. The yard provides ample space for the systematic arrangement of pallets, allowing for easy access and retrieval as needed. By maintaining an organized and well-structured storage system, we ensure the safety and integrity of our finished products, enabling us to meet delivery schedules and provide our customers with high-quality precast concrete solutions.
